Uses For Rotary Die Cutting Equipment

The die cutter has been an important part of the industrial process since the mid 1800’s. It was originally invented to assist with creating shoes, in particular with cutting the leather; a process that had traditionally been done by hand and was incredibly time consuming. One of the biggest issues with cutting anything by hand is that it is virtually impossible to obtain an exact match every time. The arrival of the die cutter allowed shoemakers to consistently produce the same template and create shoes much faster; this was the start of mass produced shoes. It also served to reduce the actual cost of shoes and make them more accessible to everyone. Accurate cutting also provided a higher quality product.

The early 1900’s saw a huge amount of technological developments in industry and many processes were streamlined and improved. This led to several derivatives of the rotary cutter and a multitude of uses.

Uses For Rotary Die Cutting Equipment

The Rotary Die Cutter

A standard die cutter uses a plate which closes onto another plate with the material in-between. The cut lines are created by raised metal shapes and they literally tear the fabric apart, these cutters are used in many applications and it is much cheaper to replace the parts than in a rotary die cutter. The main difference in the machines is that the rotary cutter uses two cylindrical drums; the material is threaded in-between the drums and the designated pattern is cut. A rotary die cutter can handle much larger pieces of material and more intricate shapes. It is much more accurate than a flat bed cutter and a machine can even have multiple dies to cut multiple patterns into any material.

There are many businesses online which will provide you with a rotary die cutter or the rotary die cutting equipment. Some of these businesses, such as Barilcorp.com, will also offer a service; they will cut your material to your specification for you. There is, obviously, a charge for this but this will be significantly less than purchasing the equipment yourself; this is not usually viable unless you intend to cut a large quantity of material on an ongoing basis.

Applications

The die cutter may have been originally designed to cut leather but it is now used to cut a wide variety of different materials:

  • Metal – the blades are made of toughened steel and can easily cut through other types of metal, this makes it the perfect choice for anyone attempting to make intricate shapes from a metal sheet.
  • Plastics – plastic can be surprising difficult to cut accurately and these machines save a huge amount of time and wastage. Plastic is used in the creation of many different products and the ability to cut accurately is essential. These machines offer that ability and minimal waste which ensures the maximum return on investment for any business.
  • Paper products – It may appear to be easier to cut paper products via a different method but thick paper, or many sheets together can be harder than it appears to cut. These machines can handle this challenge and can cut any design accurately. Most importantly a rotary die cutter can cut through just one layer of a material if required. This means that they can be used to create sticky labels, or envelopes; even flat packed cardboard boxes can have the fold lines scored but not cut.

Every Day Uses of a Rotary Die Cutter

The versatility of these machines has meant that there are a huge range of products which can be manufactured easily and cost effectively. The following are just a few examples:

  • Double glazed window frames can be easily cut and etched by these machines. They can be cut with a high degree of accuracy which is especially important when the frame must be square to go into a building.
  • Gaskets for any kind of mechanical device, such as a car engine, are often produced from cork; this can be easily fed through a rotary die cutter and cut to the exact size and shape required. It is essential to get this right when creating a seal in the engine.
  • Sticky tape and Plasters – For many devices this can be a difficult substance to cut as the stickiness of the product can foul a machine. However, a rotary die cutter can easily cut just the right amount of layers to ensure a product is sticky or that a top cover (like the one used on plasters) is the only piece cut.
  • Paper craft – this is a very large area of the market, it can cover greeting cards, invitations, paper ornaments and any number of paper creations that you can imagine. Whilst it is possible to purchase a handheld or small desktop cutting die these will not be as accurate as the industrial machines and may be limited as to what cutting patterns they have. The rotary die cutter will cut any shape you can think of as many times as you like.
  • Car Parts – Surprisingly even car parts can be cut using a rotary die cutter. Parts are usually made from metal although fiberglass and plastic have also been used. All these materials will be easily cut by a machine and will be incredibly accurate every time. The advantage of cutting these items by machine, is that it is possible to strength test them once, and know that every one that is produced will be of the same strength.
  • Surgical implements and devices need to be exactly the same each time to ensure that a surgeon can perform any operation properly and effectively. They may also need to be produced in a clean room and this is only possible when dealing with a business which has such a facility established and tested. For this to be the case you will need to deal with a company which has a good reputation for delivering quality products.

Rotary die cutting equipment can be used in a whole host of other applications and with a wide range of materials. It should always be considered when looking to cut something with a high level of accuracy, particularly if the same item needs to be cut many times or on multiple occasions.

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